{"id":109,"date":"2018-03-07T21:28:28","date_gmt":"2018-03-07T21:28:28","guid":{"rendered":"http:\/\/localhost\/kornit-blog-org\/2018\/03\/07\/mobile\/"},"modified":"2018-11-22T10:09:15","modified_gmt":"2018-11-22T10:09:15","slug":"micro-production-on-a-macro-scale","status":"publish","type":"post","link":"https:\/\/www.kornit.com\/magazine\/micro-production-on-a-macro-scale\/","title":{"rendered":"The Evolution of Textile Production – Micro production on a macro scale."},"content":{"rendered":"

Over the past century, industry in general has gone through a massive evolution. The first industrial revolution was the advent of mechanization and invention of steam power followed by the implementation of mass production and assembly lines. Not
\nthat long ago, in Industry 3.0, people started using automated workflows and computers. Now we are in the midst of Industry 4.0 – \u00a0where digitization, the world wide web, mass customization and pace are shaping the processes. It is a new phase and integration of cyber and physical systems where even humans are starting to be replaced by robots.<\/p>\n

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The textile industry has until recent years relied mostly on traditional textile production process that are labor intensive, involving many long, complex steps.
\nThese processes have 2 major negative effects: Pollution and poor working conditions for most textile industry workers. Traditional dyeing processes require large quantities of water, and in order to be profitable, large quantities of fabric are dyed and large quantities of the final product need to be sewn off-shore and shipped to developed countries to be marketed and sold.<\/p>\n

 <\/p>\n

The traditional textile production workflow involves manual, labor intensive steps from creating a design to sewing the final garment.<\/b><\/h2>\n
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However, change is happening and there are 4 major Industry 4.0\u2019s growth drivers that are positioned to
\nshape and speed up the textile industry<\/p>\n

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Mass Production <\/b>\u2013 Production processes are becoming more streamlined. Machinery and workflow processes are becoming connected. The result \u2013 saving of \u00a0costs and time.<\/p>\n

Mass Personalization – <\/b>Consumers are demanding personalization of products.
\nFashion companies with automated manufacturing can now easily.The result \u2013 These companies can \u00a0meet specific customer demands.<\/p>\n

Agile Production- <\/b>Visibility of full design-to-product process. Manufacturers
\ncan manage multiple production lines and handle smaller-volume series in addition to permanent collections: The result a wider style variety!<\/p>\n

M<\/b>ade to Measure – <\/b>Supply chain mechanisms can meet individual needs.
\nCommunication happens in real time, orders and measurements are processed quickly. The result – Delivery times are short while costs are low.<\/p>\n

But it doesn\u2019t end there. The textile industry is undergoing
\na revolution of its own \u2013 with a new driving force – Micro-influencers<\/p>\n

Social media and the speed and availability of the internet has given rise to a significant new driver of the fashion industry \u00a0micro-influencers. The shift sees a decentralization
\nof fashion trends \u2013 no longer only defined by fashion houses and sports companies. Micro-influencers can be anyone who would have their own fashion brand as a result of their social media influence through a significant Instagram account \u2013 from trendy surfers, Youtubers and sports people \u2013 anyone that could have their own fashion brand as well as \u201csew-a-holics\u201d.<\/p>\n

The only way to produce economically and efficiently for micro-influencers is with a micro-factory.<\/p>\n

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With the advancement to Industry 4.0, the textile industry
\nalso needs solutions that will both address environmental effects and human labor conditions on the one hand, while providing agile, cost-effective production that supports short runs and customization of garments and textiles
\nin general.<\/p>\n

Old manufacturing methods cannot support new consumer trends which are<\/p>\n

–
\nIndividualization<\/i><\/h2>\n

People want individualized garments and textiles with the ability to to print their own designs by loading them up via webshops and
\nordering online.<\/p>\n

–Small production quantities\u00a0<\/i><\/h2>\n

Screen printing can\u2019t handle these small production quantities – <\/i><\/p>\n

With screen printing, you need to produce screens for every color. In digital, print heads release the ink according to the image pixels.\u00a0Digital printing
\nsolutions enable small production quantities.<\/p>\n

\u00a0–\u00a0 \u00a0 \u00a0 \u00a0Fast delivery times\u00a0<\/i><\/h2>\n

Consumers are demanding fast delivery times. Fast production workflows with reduced production steps in eco-friendly factories in the customer\u2018s
\nneighborhood will make fast delivery times possible.<\/p>\n

\u00a0–\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0Backshoring\u00a0<\/i><\/h2>\n

Bringing production back home is on the rise; production is moving to Europe and the US. Not outsourcing production to areas where labor costs are low like in China or Eastern Europe, is a growing trend and manufacturers are proud to be able to say that their garments were produced locally \u201cMade
\nin the USA.\u201d<\/p>\n

\u00a0–\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0 Sustainability\/eco-friendliness – less water
\npollution, water-based inks<\/i><\/h2>\n

People care where their clothing is produced and
\nthey want to know that the working conditions were acceptable in producing their garments. Having a reasonable environmental footprint by using
\neco-friendly equipment is becoming more and more important.<\/p>\n

The micro-factory reduces the long complicated production steps to a smooth print and dry workflow.<\/p>\n

The micro-factory removes manual pre-treatment, drying and cutting steps, and delivers a simplified, automated workflow.\u00a0 The workflow includes the design phase of uploading image files. The Direct-to-Fabric printer removes pre-wash and fixing steps and combines printing and drying into one step. Fabric is printed to exact pattern pieces. The automated fabric cutter cuts printed fabric pieces and the only manual step is the final phase in which a seamstress sews the cut pieces to a final garment.<\/p>\n

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To read more about the Kornit Allegro, go to\u00a0https:\/\/www.kornit.com\/k-solution\/allegro\/<\/a><\/p>\n

The Kornit – Zund micro-factory in action.<\/p>\n

 <\/p>\n

<\/figure>\n","protected":false},"excerpt":{"rendered":"

Over the past century, industry in general has gone through a massive evolution. The first industrial revolution was the advent of mechanization and invention of steam power followed by the implementation of mass production and assembly lines. Not that long ago, in Industry 3.0, people started using automated workflows and computers. Now we are in […]<\/p>\n","protected":false},"author":2,"featured_media":485,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_lmt_disableupdate":"","_lmt_disable":"","footnotes":""},"categories":[6,1],"tags":[],"class_list":["post-109","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-industry","category-technology"],"acf":[],"modified_by":null,"_links":{"self":[{"href":"https:\/\/www.kornit.com\/magazine\/wp-json\/wp\/v2\/posts\/109","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.kornit.com\/magazine\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.kornit.com\/magazine\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.kornit.com\/magazine\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.kornit.com\/magazine\/wp-json\/wp\/v2\/comments?post=109"}],"version-history":[{"count":0,"href":"https:\/\/www.kornit.com\/magazine\/wp-json\/wp\/v2\/posts\/109\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.kornit.com\/magazine\/wp-json\/wp\/v2\/media\/485"}],"wp:attachment":[{"href":"https:\/\/www.kornit.com\/magazine\/wp-json\/wp\/v2\/media?parent=109"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.kornit.com\/magazine\/wp-json\/wp\/v2\/categories?post=109"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.kornit.com\/magazine\/wp-json\/wp\/v2\/tags?post=109"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}