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USColorworks - Scaling Digital Production Without Compromising Quality

Direct-to-Garment
On-Demand Manufacturing

USColorworks, a leading North Carolina-based apparel decoration and fulfillment company, helps brands and retailers deliver high-quality custom apparel with speed and flexibility. By expanding its digital production platform with Kornit Atlas MATRIX and Atlas MAX PLUS, USColorworks is transforming its manufacturing operations, enabling true on-demand production while increasing efficiency, reducing operational complexity, and delivering exceptional print quality across cotton, blends and polyester.

"I don't believe you can win a national program now without having the ability to handle both bulk items and on-demand orders. Digital is the only way to do it all right - managing both large and small orders in the same process"

- Rodney McDonald, President of USColorworks

Transforming Production Through Digital Innovation

By adopting Kornit’s latest digital production technology, USColorworks is building a more agile, scalable manufacturing operation designed for today’s on-demand economy.

30% Increase in Production Capacity
With Atlas MATRIX, USColorworks projects a 30% increase in apparel and textile production, allowing the company to meet growing customer demand while maintaining exceptional quality.

One Platform for Every Order
From single customized garments to large production runs, USColorworks now manages all order sizes within a unified digital workflow, improving efficiency and accelerating turnaround times.

Reduced Complexity, Greater Efficiency
Replacing legacy production systems and reducing reliance on labor-intensive workflows has simplified operations, lowered labor requirements, eliminated pre-treatment, and improved overall production flexibility.

Unlocking True On-Demand Manufacturing
By producing only what is needed, when it is needed, USColorworks minimizes inventory while enabling faster fulfillment and premium-quality printing across virtually any fabric type.

Building the Future of Digital Manufacturing

For USColorworks, digital transformation is more than an equipment upgrade—it’s a long-term growth strategy. Together with Kornit Digital, the company continues to expand its production capabilities and move toward near-full automation, creating a scalable manufacturing platform that delivers faster turnaround times, greater operational efficiency, and an outstanding customer experience while preparing for the next generation of on-demand apparel production.